Installation Guide

Home / Armor & Protection / Differential Covers / Front/Rear Differential Cover for INEOS Grenadier by Agile Offroad Installation Guide

Front or Rear Differential Cover for INEOS Grenadier by Agile Offroad

Installation Manual PDF Download Additional Information

Installation Manual

Upgrade your INEOS Grenadier’s differential protection with the Agile Offroad Front/Rear Differential Cover. Constructed from 1/4” thick cast iron, this cover provides maximum durability, shielding your differentials from rocks, impacts, and off-road hazards.

Finished in powder-coated orange, red, or black, this cover adds both protection and a custom look to your vehicle’s undercarriage.

Designed for easy installation, it mounts directly to factory bolt holes with no drilling or modifications required. Whether you’re traversing rocky trails or harsh terrain, this cover ensures your drivetrain remains protected and secure.

SKU: AO-P3G-1-XX

PARTS INCLUDED

1 x AO Cast Iron Diff Cover (fits both front and rear)
1 x Filler Plug
1 x M8 Flange Bolt Kit
1 x Diff Cover Gasket

TOOL NEEDED

6mm Allen Wrench
12mm Allen Wrench
13mm Socket/Wrench
3/8“ Drive Ratchet
8x1.25 Tap
Blue Thread Sealer
Small Pry Bar
Gasket Scrapper
Oil Drain Pan

INSTALLATION TIME: 1 Hour/Axle

Installation Steps

1 A/B Draining Oil Via Drain Plug

Locate the drain plug at the bottom of the differential center section. Place an oil drain pan under the differential center and then use a 12mm Allen wrench to remove the drain plug. Drain oil completely and then replace drain plug. Torque to 23 ft lbs. NOTE: The differential may be drained using the factory drain plug or by removing the cover.

2 Draining Oil Via Cover

Place an oil drain pan under the differential center and then use a 6mm Allen wrench to remove all the cover bolts.

Leave one of the top bolts attached.

Use a small pry bay to loosen the cover from the differential housing.

Remove the remaining bolt and cover.

Use a gasket scrapper to remove any remaining gasket material. Wipe gasket surface clean. Inspect all nine bolt holes. Use a 8mmx1.25 tap as necessary to clean threads.

Install the new AO Diff Cover and gasket (no gasket sealant required) using the supplied M8 flange bolts. Start with one of the top center bolts. Apply a small drop of blue thread sealer to each bolt.