Installation Guide

Home / Exterior / Body Accessories / 2019/2020+ Sprinter ABS/TPO Plastic "No Rub" Front Fender Installation Guide

No Rub Front Fenders For 2019+ Sprinter by Agile Offroad

Installation Manual

Required tools for installation:

  • Hand drill
  • T-25 torx bit
  • 1/8" & 1/4" drill bit
  • #2 Philips screw driver
  • plastic trim removal tool
  • box knife
  • 10mm wrench / socket
  • hammer

Kit Contents:

  • (2) ABS/TPO Plastic No Rub Fenders
  • (2) Upper body molding screws
  • (2) Speed nuts
  • (2) 2" Mudflap anchor screws
  • (2) Lower fender bolts
  • (2) Lower fender nuts

Installation Steps

1

Remove mudflap


2

Remove cladding


3

Remove 3 10mm bolts


4

Remove lower 10mm nut


5

Pry fender from sill


6

Bend sill down and pull


7

Cut sealant and pry here


8

Remove excess sealant


9

Mark section to be folded


10

Fold over body seam 90 degrees


11

Cut liner as shown


12

Remove liner bracket


13

Modify bracket in vise 2 inches

2 inch bend rearward of front wheel


14

Trim bottom 2 clips with file

Because the 2 lower trim clips are going into the thicker plastic fender, they need to be clearanced by approx 1/16" to properly enlarge


15

Attach trim to Ralley Rocker and mark hole


16

Drill 1/4" hole as shown


17

Swap mud flap clips over


18

Install speed nut


19

Tuck liner behind Rally Rocker


20

Hand tighten body bolt


21

Install lower bolt and nut


22

Install fender bolts


23

Modify mud flap top


24

Modify lower mud flap


25

Location for anchor screw

Anchor screw (optional) will add an additional .5" of clearance. Drill through mud flap into folded body seam that you hammered over. Use supplied 2" screw to anchor and pull mud flap closer to the body.


26

Install mud flap lower stud first


27

Install T-25 screws


28

Install body molding


29

Install modling screw


30

All done, repeat for the other side.

Final Installation Tips

  • Be sure to paint/coat any areas with exposed metal
  • Using a heat gun will help relax the fender liner